Bushnell Water Pump QP 204H User Manual

PARTS MANUAL  
MULTIQUIP  
MODEL QP-204H  
GASOLINE POWERED  
CENTRIFUGAL PUMP  
Revision #1 (11/22/02)  
MULTIQUIPINC.  
18910 WILMINGTON AVE.  
PARTS DEPARTMENT:  
800-427-1244  
CARSON, CALIFORNIA 90746 FAX: 800-672-7877  
310-537-3700  
800-421-1244  
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:  
800-478-1244  
FAX:310-537-3927  
FAX:310-631-5032  
E-mail:mq@multiquip.com www:multiquip.com  
Atlanta • Boise • Dallas • Houston • Newark  
Montreal, Canada • Manchester, UK  
Rio De Janiero, Brazil • Guadalajara, Mexico  
 
TABLE OF CONTENTS  
HondaGX120K1PX2Engine  
Air Cleaner (Dual) Assembly.............................. 10-11  
Camshaft Assembly ........................................... 12-13  
Carburetor Assembly ......................................... 14-15  
Control Assembly ............................................... 16-17  
Crankcase Cover Assembly............................... 18-19  
Crankshaft Assembly ......................................... 20-21  
Cylinder Barrel Assembly................................... 22-23  
Cylinder Head Assembly.................................... 24-25  
Fan Cover Assebly ............................................. 26-27  
Flywheel Assembly ............................................ 28-29  
Fuel Tank Assembly ........................................... 30-31  
Ignition Coil Assembly ........................................ 32-33  
Muffler Assembly ............................................... 34-35  
Piston Assembly................................................. 36-37  
Recoil Starter Assembly..................................... 38-39  
Gasket Kit Assembly ............................................... 41  
Labels ................................................................ 42-43  
QP-204H Gasoline  
Powered Centrifugal  
Pump  
Here’s How To Get Help ............................................ 2  
Table of Contents ...................................................... 3  
Parts Ordering Procedures .................................... 4-5  
Explanation of Codes in Remarks Column ............... 6  
Suggested Spare Parts ............................................. 7  
Pump Assembly ..................................................... 8-9  
Specification and part number  
are subject to change without  
notice.  
Terms and Condition Of Sale  
Parts .................... 44  
QP-204H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 1 (11/22/02) — PAGE 3  
 
PARTS ORDERING PROCEDURES  
Dealer account number  
Dealer name and address  
Shipping address (if different than billing address)  
Return fax number  
Applicable model number  
Quantity, part number and description of each part  
Specify preferred method of shipment:  
UPS Ground  
UPS Second Day or Third Day*  
UPS Next Day*  
Federal Express Priority One (please provide us with your Federal  
Express account number)*  
Airborne Express*  
Truck or parcel post  
*Normally shipped the same day the order is received, if prior to 2PM west coast time.  
Earn Extra Discounts when  
you order by FAX!  
All parts orders which include complete part numbers  
and are received by fax qualify for the following extra  
discounts:  
Number of  
line items ordered  
Additional Discount  
1-9 items  
3%  
10+ items**  
5%  
only  
Get special freight allowances  
when you order 10 or more  
line items via FAX!**  
s
der  
d or  
e
x
a
f
For  
UPS Ground Service at no charge for freight  
Now! Direct TOLL-FREE access  
to our Parts Department!  
UPS Third Day Service at one-half of actual freight  
cost  
Toll-free nationwide:  
800-421-1244  
No other allowances on freight shipped by any other carrier.  
**Common nuts, bolts and washers (all items under $1.00 list price)  
do not count towards the 10+ line items.  
Toll-free FAX:  
*DISCOUNTS ARE SUBJECT TO CHANGE*  
800/6-PARTS-7 • 800-672-7877  
Fax order discount and UPS special programs revised June 1, 1995  
PAGE 4 — QP-204H CENTRIUGAL PUMP — PARTS MANUAL — REV. #1 (11/22/02)  
 
NOTE PAGE  
QP-204H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 1 (11/22/02) — PAGE 5  
 
QP-204A — EXPLANATION OF CODE IN REMARKS COLUMN  
How to read the marks and remarks used in this parts  
book.  
he contents of this catalog are  
ubject to change without notice.  
Items Found In the “Remarks” Column  
Serial Numbers-Where indicated, this indicates a serial  
number range (inclusive) where a particular part is used.  
Model Number-Where indicated, this shows that the  
corresponding part is utilized only with this specific model  
number or model number variant.  
Items Found In the “Items NumberColumn  
All parts with same symbol in the number column, , #,  
, belong to the same assembly or kit.  
+
, %, or  
*
If more than one of the same  
reference number is listed, the last  
one listed indicates newest (or  
latest) part avaliable.  
PAGE 6 — QP-204H CENTRIUGAL PUMP — PARTS MANUAL — REV. #1 (11/22/02)  
 
QP-204H — SUGGESTED SPARE PARTS  
QP-204H CENTRIFUGAL PUMP 1TO 3  
UNITSWITH HONDA GX120K1PX2  
ENGINE  
Qty.  
P/N  
Description  
2 ............ KIT204 .................. KIT, PUMP  
2 ............ 0631211100 .......... DRAIN CAP, FLOODING  
2 ............ 0480350300 .......... O-RING DRAIN CAP  
1 ............ 9258000030 .......... IMPELLER  
3 ............ 17210ZE0505 ....... ELEMENT AIR CLEANER DUAL  
3 ............ 9807956846 .......... SPARK PLUG  
1 ............ 17620ZH7023 ....... CAP, FUEL WITH GASKET  
1 ............ 28462ZH8003 ....... ROPE STARTER  
Part number on this Suggested  
Spare Parts List may super cede/  
replace the P/N shown in the text  
pages of this book.  
QP-204H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 1 (11/22/02) — PAGE 7  
 
QP-204H — PUMP ASSY.  
PUMP ASSY.  
PAGE 8 — QP-204H CENTRIUGAL PUMP — PARTS MANUAL — REV. #1 (11/22/02)  
 
QP-204H — PUMP ASSY.  
PUMP ASSY.  
NO.  
1
2
3
4
PART NO.  
PART NAME  
ENGINE, HONDA  
CASING  
QTY.  
1
1
REMARKS  
GX120K1PX2  
1293100010  
1808000160  
1293350350  
0181050820  
0181050820  
0489242100  
0489241780  
0803442320  
0852831600  
0852851600  
9258000030  
1808000130  
1293330620  
1201390610  
9258100020  
0181050825  
SUCTION COVER NPT2” ..................................... 1 ........... REPLACES 1808100160  
CHECK VALVE  
1
5
6
7
8
BOLT SET WITH SPRING WASHER ................... 3 ........... REPLACES 0820018105  
BOLT SET WITH SPRING WASHER ................... 4 ........... REPLACES 0820018105  
O’RING (CASING). DIA 2.4 X DIA. 210 ................ 1 ........... REPLACES 2100048924  
O’RING (VOLUTE CASING) ................................. 1 ........... REPLACES 1780048924  
MECHANICAL SEAL SILCON CARBIDE..... 1 SET ........... REPLACES 0803112320  
ADJUST LINER DIA. 0.3 THICKNESS............. 1~3 ........... REPLACES 1713085283  
ADJUST LINER DIA. 0.5 THICKNESS............. 1~3 ........... REPLACES 1713085283  
IMPELLER ........................................................... 1 ........... REPLACES 1293000030  
VOLUTE CASING  
VOLUTE CASING PACKING  
CASING COVER PACKING.................................. 1 ........... REPLACES 1211390610  
CASING COVER .................................................. 1 ........... REPLACES 1293100020  
BOLT SET WITH SPRING WASHER ................... 4 ........... REPLACES 0820018105  
(DELIVERY ELBOW) M8 X 25  
*
*
9
*
10  
*
10  
*
11  
12  
13  
14  
15  
16  
1
1
17  
18  
19  
20  
21  
22  
23  
24  
25  
27  
28  
29  
30  
31  
32  
33  
34  
35  
9246100090  
0181050820  
0631211100  
0480350300  
0481310550  
0631211060  
0480240220  
1808214010  
0105050840  
0451250080  
0205450080  
0723322030  
0451250060  
0205450060  
0790432020  
0481310550  
0742303050  
KIT204  
DELIVERY ELBOW NPS2”  
1
BOLT SET WITH SPRING WASHER ................... 4 ........... REPLACES 0820018105  
FLOODING CAP PF1” .......................................... 1 ........... REPLACES 1100063121  
O’RING (FLOODING CAP) P30............................ 1 ........... REPLACES 0300048035  
O’RING (DELIVERY ELBOW) G55....................... 1 ........... REPLACES 0550048131  
DRAIN CAP PF3/4” .............................................. 1 ........... REPLACES 1060063121  
O’RING (DRAIN CAP) P22 ................................... 1 ........... REPLACES 0220048024  
BASE ................................................................... 1 ........... REPLACES 1293214010  
BOLT (ENGINE) M8 X 40 ..................................... 4 ........... REPLACES 0840010505  
SPRING WASHER M8 ......................................... 4 ........... REPLACES 0080045125  
NUT (ENGINE) M8 ............................................... 4 ........... REPLACES 0080020545  
CUSHION RUBBER DIA. 30 H20 M6 ................... 4 ........... REPLACES 2030072332  
SPRING WASHER M6 ......................................... 4 ........... REPLACES 0060045125  
NUT (CUSHION RUBBER) M6 ............................. 4 ........... REPLACES 0060020545  
NIPPLE (DELIVERY) NPS2” X NPT2” .................. 1 ........... REPLACES 1279001800  
O’RING (NIPPLE) G55 ......................................... 1 ........... REPLACES 0550048131  
STRAINER NPT2” ................................................ 1 ........... REPLACES 1279308020  
KIT, PUMP ........................................................... 1 ........... INCLUDES ITEMS W/  
*
QP-204H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 1 (11/22/02) — PAGE 9  
 
HONDA GX120K1PX2 ENGINE — AIR CLEANER (DUAL) ASSY.  
AIR CLEANER (DUAL) ASSY.  
PAGE 10 — QP-204H CENTRIUGAL PUMP — PARTS MANUAL — REV. #1 (11/22/02)  
 
HONDA GX120K1PX2 ENGINE — AIR CLEANER (DUAL) ASSY.  
AIR CLEANER (DUAL) ASSY.  
NO.  
1
2
PART NO.  
PART NAME  
QTY.  
REMARKS  
16271ZE1000  
17210ZE0505  
17218ZE0505  
17230ZE0820  
17232891000  
17238ZE0010  
17239ZE1000  
17410ZE0030  
90325044000  
957010602000  
9405006000  
GASKET, ELBOW  
1
ELEMENT, AIR CLEANER (DUAL) ................... 1.............INCLUDES ITEMS W/  
FILTER, OUTER  
COVER, AIR CLEANER (DUAL)  
GROMMET, AIR CLEANER  
COLLAR, AIR CLEANER  
*
3
*
4
1
1
1
2
5
*
7+  
8+  
COLLAR B, AIR CLEANER .............................. 1.............INCLUDES ITEMS W/+  
9
ELBOW, AIR CLEANER  
WINGNUT, TOOL BOX SETTING  
BOLT, FLANGE 6X20  
1
2
1
2
12  
13  
14  
NUT, FLANGE 6MM  
QP-204H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 1 (11/22/02) — PAGE 11  
 
HONDA GX120K1PX2 ENGINE — CAMSHAFT ASSY.  
CAMSHAFT ASSY.  
PAGE 12 — QP-204H CENTRIUGAL PUMP — PARTS MANUAL — REV. #1 (11/22/02)  
 
HONDA GX120K1PX2 ENGINE — CAMSHAFT ASSY.  
CAMSHAFT ASSY.  
NO.  
1
2
3
4
4
5
6
*
7
7
PART NO.  
PART NAME  
QTY.  
REMARKS  
14100ZE0812  
14410ZE0010  
14431ZE1000  
14441ZE1000  
14441ZE1010  
14451ZE1013  
14568ZE1000  
14711ZF0000  
14711ZF0010  
14721ZH7810  
14751ZF1000  
14771ZE1000  
14773ZE1000  
14781ZE1000  
14791ZE0010  
90012ZE0010  
90206ZE1000  
CAMSHAFT ASSEMBLY......................... 1 .............. INCLUDES ITEMS W/  
*
ROD, PUSH  
ARM, VALVE ROCKER  
LIFTER, VALVE ....................................... 2 .............. USE UP TO ENGINE S/N 2828018  
LIFTER, VALVE ....................................... 2 .............. USE FROM ENGINE S/N 2828019  
PIVOT, ROCKER ARM  
SPRING, WEIGHT RETURN  
VALVE, IN. .............................................. 1 .............. USE UP TO ENGINE S/N 3890562  
VALVE, IN. .............................................. 1 .............. USE FROM ENGINE S/N 3890563  
VALVE, EX. (STELITE)  
SPRING, VALVE  
RETAINER, IN. VALVE SPRING  
RETAINER, EX. VALVE SPRING  
ROTATOR, VALVE  
2
2
2
1
8
9
1
2
1
1
1
1
2
2
10  
11  
12  
13  
14  
15  
PLATE, PUSH ROD GUIDE  
BOLT, PIVOT 8MM  
NUT, PIVOT ADJ.  
QP-204H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 1 (11/22/02) — PAGE 13  
 
HONDA GX120K1PX2 ENGINE — CARBURETOR ASSY.  
CARBURETOR ASSY.  
PAGE 14 — QP-204H CENTRIUGAL PUMP — PARTS MANUAL — REV. #1 (11/22/02)  
 
HONDA GX120K1PX2 ENGINE — CARBURETOR ASSY.  
CARBURETOR ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1
*
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
16010ZE1812  
16011ZE0005  
16013ZE0005  
16015ZE1811  
16016ZH7W01  
16024ZE1811  
16028ZE0005  
16044ZE0005  
16100ZH7W51  
16124ZE0005  
16166ZH7W50  
16173001004  
16211ZE0000  
16212ZH7800  
16220ZE1020  
16221ZH8801  
16610ZE1000  
16953ZE1812  
16954ZE1811  
16954ZE1812  
16956ZE1811  
16957ZE1812  
16967ZE0811  
93500030080G  
9430520122  
GASKET SET  
1
1
1
1
1
1
1
1
VALVE SET, FLOAT  
FLOAT SET  
CHAMBER SET, FLOAT  
SCREW SET  
SCREW SET, DRAIN  
SCREW SET B  
CHOKE SET  
CARBURETOR ASSEMBLY, BE60B B............. 1.............INCLUDES ITEMS W/  
SCREW, THROTTLE STOP  
NOZZLE, MAIN  
GASKET, FUEL STRAINER CUP  
INSULATOR, CARBURETOR  
GASKET, INSULATOR  
SPACER, CARBURETOR  
GASKET, CARBURETOR  
*
10  
1
1
1
1
1
1
1
*
11  
*
12  
*
13  
14  
15  
16  
17  
LEVER, CHOKE (STANDARD) ......................... 1.............INCLUDES ITEMS W/+  
LEVER,VALVE  
18  
1
1
1
1
1
1
2
1
1
1
1
1
*
19  
*
PLATE, LEVER SETTING  
PLATE, LEVER SETTING  
SPRING, VALVE LEVER  
GASKET, VALVE  
CUP, FUEL STRAINER  
SCREW, PAN 3X8  
19  
*
20  
*
21  
*
22  
*
23  
*
24+  
PIN, SPRING 2X12  
25  
25  
99101ZH80550  
99101ZH80580  
99101ZH80600  
99204ZE00350  
JET, MAIN #55 (OPTIONAL)  
JET, MAIN #58 (OPTIONAL)  
JET, MAIN #60  
25  
26  
*
*
JET SET, PILOT #35  
QP-204H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 1 (11/22/02) — PAGE 15  
 
HONDA GX120K1PX2 ENGINE — CONTROL ASSY.  
CONTROL ASSY.  
PAGE 16 — QP-204H CENTRIUGAL PUMP — PARTS MANUAL — REV. #1 (11/22/02)  
 
HONDA GX120K1PX2 ENGINE — CONTROL ASSY.  
CONTROL ASSY.  
NO.  
1
4
5
6
PART NO.  
PART NAME  
QTY.  
REMARKS  
16500ZH7000  
16551ZE0010  
16555ZE0000  
16561ZE0020  
16562ZE0020  
16571ZH7000  
16574ZE1000  
16575ZH8000  
16578ZE1000  
16580ZH7000  
16584883300  
90013883000  
90015ZE5010  
90022888010  
90114SA0000  
93500050250H  
93500050280A  
9405006000  
CONTROL ASSEMBLY ............................. 1 ............ INCLUDES ITEMS W/  
*
ARM, GOVERNOR  
ROD, GOVERNOR  
SPRING, GOVERNOR  
SPRING,THROTTLE RETURN  
LEVER, CONTROL  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
8
9
*
SPRING, LEVER  
*
10  
WASHER, CONTROL LEVER  
SPACER, CONTROL LEVER  
BASE, CONTROL  
SPRING, CONTROL ADJUSTING  
BOLT, FLANGE 6X12 (CT200)  
BOLT, GOVERNOR ARM  
BOLT, FLANGE 6X20 (CT200)  
NUT, SELF- LOCK 6MM  
*
12  
*
13  
*
15  
*
18  
19  
20  
21  
*
24  
*
SCREW, PAN 5X25 ................................... 1 ............ USE FROM ENGINE S/N 2812717  
SCREW, PAN 5X28 ................................... 1 ............ USE UP TO ENGINE S/N 2812716  
NUT, FLANGE 6MM  
24  
26  
1
QP-204H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 1 (11/22/02) — PAGE 17  
 
HONDA GX120K1PX2 ENGINE — CRANKCASE COVER ASSY.  
CRANKCASE COVER ASSY.  
PAGE 18 — QP-204H CENTRIUGAL PUMP — PARTS MANUAL — REV. #1 (11/22/02)  
 
HONDA GX120K1PX2 ENGINE — CRANKCASE COVER ASSY.  
CRANKCASE COVER ASSY.  
NO.  
1
2
PART NO.  
PART NAME  
QTY.  
REMARKS  
11300ZE0640  
11381ZH7800  
15600ZE1003  
15600ZG4003  
15625ZE1003  
15625ZE1003  
90015883000  
91001878003  
91203ZE0003  
9430108140  
COVER ASSEMBLY, CRANKCASE (U- TYPE) ....... 1 ..............INCLUDES ITEMS W/  
*
GASKET, CASE COVER  
CAP ASSEMBLY, OIL FILLER ................................ 1 ..............INCLUDES ITEMS W/+  
CAP ASSEMBLY, OIL FILLER ................................ 1 ..............INCLUDES ITEMS W/  
GASKET, OIL FILLER CAP  
GASKET, OIL FILLER CAP  
BOLT, FLANGE 6X28  
BEARING, RADIAL BALL  
OIL SEAL 22X41X6  
PIN A, DOWEL 8X14  
1
3
4
#
7#  
1
1
7
1
1
2
8+  
9
10  
*
11  
12  
*
QP-204H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 1 (11/22/02) — PAGE 19  
 
HONDA GX120K1PX2 ENGINE — CRANKSHAFT ASSY.  
CRANKSHAFT ASSY.  
PAGE 20 — QP-204H CENTRIUGAL PUMP — PARTS MANUAL — REV. #1 (11/22/02)  
 
HONDA GX120K1PX2 ENGINE — CRANKSHAFT ASSY.  
CRANKSHAFT ASSY.  
NO.  
6
PART NO.  
13310ZE0650  
PART NAME  
CRANKSHAFT, P-TYPE  
QTY.  
1
REMARKS  
QP-204H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 1 (11/22/02) — PAGE 21